Exam Name: Pressure Vessel Inspector
Certification Provider: API
Corresponding Certification: Individual Certification Programs
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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Fitness-for-Service, RBI, and Pressure Testing | 12% | - Hydrostatic, pneumatic, and leak testing rules - Risk-based inspection (RBI) principles and application - Acceptance criteria and post-test evaluation - API 579/ASME FFS-1 screening and assessment |
| Topic 2: Damage Mechanisms and Corrosion Assessment | 22% | - Cracking mechanisms (environmental, fatigue, creep) - Corrosion under insulation (CUI) and environmental degradation - Damage assessment and prioritization - Internal, external, and localized corrosion - High-temperature damage and material degradation |
| Topic 3: Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection methods and technique selection - TML/CML selection and measurement planning - Remaining life and corrosion rate calculations - Records review and baseline data collection - Code scope, jurisdiction, and regulatory requirements - Inspection interval determination and extension rules |
| Topic 4: Design, Materials, and Fabrication Rules | 22% | - ASME Section VIII, V, IX application - Flanges, bolting, gaskets, and special components - Welding, qualification, and PWHT requirements - Positive material identification (PMI) and traceability - Material selection, properties, and toughness requirements - MAWP, thickness, and joint efficiency calculations |
| Topic 5: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Pressure relieving devices and overpressure protection - Documentation and post-work verification - Authorization and responsibility for work - Rerating, reclassification, and nameplate updates - Repair vs alteration definitions and procedures |
API Pressure Vessel Inspector Sample Questions:
1. What action is required under API-510 if a pressure vessel's corrosion rate exceeds expected values?
A) Notification of the API
B) Recalculation of the vessel's remaining life
C) Immediate shutdown
D) No specific action required
2. Discuss how API-510 impacts the insurance policies and liability coverage for pressure vessels.
3. What is the maximum allowed interval for emergency pressure relief valve testing under API-510?
A) There is no specified interval; it is based on performance
B) 5 years
C) 1 year
D) 3 years
4. The function of an authorized inspection agency in accordance with API-510, is whose responsibility?
A) Authorized engineering company
B) Authorized repair organization
C) Owner-user
D) Authorized inspection agency
5. When performing an external inspection on a vessel what consideration should be given to the external insulation?
A) If insulation is in good condition and the vessel operates within the high and low temperatures stated in API 510, removal of insulation is not necessary for inspection of the vessel
B) You may not use any plug locations used for UT thickness reading to inspect the vessel
C) Select portions must be removed for inspections
D) It shall always be removed to inspect underneath
Solutions:
| Question # 1 Answer: B | Question # 2 Answer: Only visible for members | Question # 3 Answer: B | Question # 4 Answer: C | Question # 5 Answer: A |
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